50/100/500/1000kN Marine Anchor Windlasses/Mooring Winch/Electric/Hydraulic Lifting Winch/Tug Winch

Product Description

Product Description

50/100/500/1000kN Marine Anchor Windlasses/Mooring Winch/Electric/Hydraulic Lifting Winch/Tug Winch

Electric Hydraulic Marine Mooring Anchor Crane Winch, Tugger Winch

OEM and ODM accept;
Customizable;

The Electric hydraulic marine Mooring anchor crane winch is used for ship mooring storage rope and towing cargo.

The Hydraulic winch comprises a drum wall frame device, a rope arrangement device, a hydraulic brake device, and a diesel oil pump unit. Now the main part of the structure is described as follows.

Drum part

The drum is set on the support shaft, which is installed in the bearing of the two wall frames. The big gear and the drum are connected with bolts. The hydraulic motor drives the clutch to rotate. The clutch teeth are engaged with the pinion teeth, and the pinion drives the big gear to rotate so that the drum can rewind and release the cable. The drum hydraulic brake belt is used for the drum brake.
 

Hydraulic brake device

 Hydraulic brake adopts a belt structure, riveted by a steel belt and braided belt, connected with a brake cylinder push rod through a swivel arm, under the action of the cylinder spring, the brake belt is normally closed, when the cylinder is connected with pressure oil, the cylinder pushes the swivel arm to loosen the brake belt, and the winch can work normally. When the pressure oil is unloaded, the cylinder spring causes the swivel arm to turn, and the brake belt automatically shuts off. The hydraulic brake is equipped with a manual rotary screw, and the manual screw can be used to adjust the tightness of the brake in special circumstances.
 

 Fork shifting device

The fork device consists of a fork, shaft, and stents. The turning fork handle drives the tiger tooth clutch, which controls the clutch's on-off function. The handle is secured in place using a bolt to prevent the clutch from loosening.
 

Hydraulic actuator

The hydraulic transmission device comprises a hydraulic motor and a planetary gear reducer. The output end of the hydraulic transmission device is installed with pinion, and the hydraulic transmission device is equipped with a one-way balance valve and safety valve, one-way balance valve to prevent the winch in the external force to lower the cable, the winch appears excessive speed and system impact phenomenon, The impact load can also play a buffer role, the safety valve plays an overload protection role on the hydraulic motor, and the manual valve changes the system displacement to achieve the winch speed adjustment

Diesel oil pump unit

  The pump station is driven by a diesel engine, the diesel engine is connected to the transfer box, and the output end of the transfer box is installed JG160 and JG25 two oil pumps, JG160 oil pump is used to drive the winch drum, and the JG25 pump is used to drive the brake cylinder, the oil tank and the diesel engine, the transfer box is installed on the common base, the oil tank has the liquid level temperature gauge, the air filter and the return oil filter.
 

Design Drawing

Main technical parameters

We can customize different winches according to different needs. The following are the parameters of on-demand customization. You can contact the staff for more information.

Name	600kN Hydraulic winch
Rated load	600kN (1st layer)
Support load	1800kN (1st layer)
Rated speed	3m/min (1st layer)
Cable diameter	φ38
Rope capacity	2000m
Number of rope layers	14
System pressure	17MPa
Hydraulic transmission device	XHS3Z56-28000
Total displacement	q = 27636ml/r,
Rated torque	75000N.m
Diesel engine	6105ZD
Power rate	84kw
Speed	1500rpm

Main specification and parameters for hydraulic mooring winch

Model	Rated pull (KN)	Rated Speed(m/min)	Drum Capacity(cm)	Motor Power(kW)
10KN hydraulic winch	10	≥12	Φ11×150	5.5
20KN hydraulic winch	20	≥12	Φ15×150	11
40KN hydraulic winch	40	≥15	Φ17.5×151	22
50KN hydraulic winch	50	≥15	Φ20.5×152	30
75KN hydraulic winch	75	≥15	Φ26×153	45
100KN hydraulic winch	100	≥12	Φ30×200	45
160KN hydraulic winch	160	≥12	Φ32×250	75
200KN hydraulic winch	200	≥9.6	Φ41×250	75
250KN hydraulic winch	250	≥9.6	Φ44.5×250	90
315KN hydraulic winch	315	≥7.8	Φ52×250	90
400KN hydraulic winch	400	≥7.8	Φ56×250	110
450KN hydraulic winch	450	≥6	Φ56×250	110
500KN hydraulic winch	500	≥6	Φ58×250	110
560KN hydraulic winch	560	≥6	Φ64×250	132
600KN hydraulic winch	600	≥6	Φ64×250	132
650KN hydraulic winch	650	≥5	Φ70×250	132
1000KN hydraulic winch	1000	≥4	Φ85×250	132
1200KN hydraulic winch	1200	≥4	Φ95×250	160
1500KN hydraulic winch	1500	≥4	Φ95×250	200
1800KN hydraulic winch	1800	≥4	Φ95×250	250
2000KN hydraulic winch	2000	≥4	Φ100×250	270

Notes: This form has not been listed in the specification and dimensions can be customized according to the user's requirements.

Operating procedure

1. Precautions before work
The following checks should be made before each winch works to ensure there is no fault before it can work.
1.1 Check the lubrication of bearings and other places to ensure the moving parts have good lubrication conditions.
1.2 Check for obstacles near the winch.
1.3 Check whether the fastening bolts of each winch component are loose.

2. Winch work

Operate the manual directional valve, release the hydraulic brake, and close the clutch.

2.1 Rewind and release cables
Control the manual proportional direction valve to rewind the cable.
2.2 After the cable is retracted
Manual proportional direction valve middle.
2.3 Laying Cables
Operate the manual proportional direction valve to release the cable.
2.4 After releasing the cable
Manual proportional direction valve middle.

Packing&Shipping

Certification

Cooperation

We started by meeting each other, visiting factories, discussing requirements, giving solutions, confirming orders, discussing details, and completing deliveries. We became not only business partners but also friends in life. It was a pleasant and meaningful journey.

How to select a winch?

It is important to know the intended application of your winch requirement. Below, you will find a general list of topics that we will discuss to accurately manufacture a winch to your specifications.

1. Where are you planning to use your winch?
2. What type of winch are you interested in? Electric winch, hydraulic winch, or diesel oil winch?
3. How much pulling power do you need for the winch? ( KN )
4. How long is the rope capacity of the winch drum?  (m)
5. What speed do you expect the wire rope/cable to pull at? ( m/min )
6. What are your environmental conditions?
7. What classification does your winch require? CCS, ABS, Bureau Veritas, Lloyd's?

FAQ   

1. Are you a manufacturer?
Our factory is staffed with skilled technicians on-site, complemented by our trading company.

2. Are your products customized?      
 Yes, because of the different working conditions, all our products are customized depending on detail requirements! So, if you give us more information about the lift capacity, span, lift height, power source, and other specials, we will provide you with a rapid quote!     

3. What information should I provide when I inquire?     
The more information you provide, the more accurate solution we can prepare for you! The information such as the lifting capacity, span, lifting height, power source, or other specials you give us will be more appreciated. It would be better if we had drawings.

4. What are the MOQ and payment terms?
Our MOQ is just one set, and we accept T/T and L/C at sight, with other terms open for negotiation.

5. How do you guarantee the quality?
Before shipment, we will do a series of inspections and tests and have a detailed tracking report. You can also test through the domestic testing company agent, or you can personally send a delegation to track the testing process; it is okay.

6. How can we install the winch?      
We will provide detailed installation instructions, and our senior engineers are available to provide online installation guidance and training and installation guidance services and training at your location.